Pre-Assembled Handrail Kits for Safety and Easy Installation
Our pre-assembled handrail kits provide a fast and practical solution for building safe and durable handrail systems. Each post is delivered fully assembled with key clamp fittings, meaning you only need to add the horizontal tubes to complete your installation.
These modular railing systems are widely used in industrial environments, accessibility projects and public infrastructure where reliable safety barriers are required.
How It Works
Building your handrail system is simple. Select the correct combination of posts and tubes to match your project layout:
- Start and End Posts: Choose a standard End Post or a D-End Post with a curved return for additional safety.
- Mid Posts: Used for straight sections between start and end points.
- Corner Posts: Ideal for creating 90-degree turns in your handrail layout.
- Wall Flange Option: When starting or finishing a handrail against a wall, a wall flange can replace a post for a compact and clean connection.
Once you have selected the correct posts, simply add the required steel tubes and secure the base plates with suitable fixings. Because the posts are pre-assembled, installation time on-site is significantly reduced.
Each post requires 2x M12 anchor bolts for installation. These are available separately as a matching accessory and ensure a strong and stable fixing to concrete or other solid substrates.
Post Spacing Guidelines
To ensure your handrail installation remains safe and compliant, it is important to follow recommended post spacing. The guidelines below are based on BS 6180:2011 and BS EN 1991-1-1, which define minimum horizontal loads in Newtons per metre (N/m).
- 360 N/m – Typical for offices and light commercial environments.
- 740 N/m – Suitable for public areas with regular foot traffic.
- 1500+ N/m – Used in high-density areas such as stadiums or event venues.
Most installations fall within the first category (360 N/m). For optimal strength and stability we recommend the following tube lengths:
- Size 7 (42.4 mm): 128 cm (recommended)
- Size 8 (48.3 mm): 160 cm (recommended)
Maximum spacing based on load category:
| Load (N/m) | Size 7 (42.4 mm) | Size 8 (48.3 mm) |
|---|---|---|
| 360 | 170 cm | 220 cm |
| 740 | 80 cm | 110 cm |
| 1500 | 40 cm | 50 cm |
Always evaluate the intended use of your railing system when determining post spacing and tube diameter.
Disclaimer: Compliance with regulations remains the responsibility of the installer. Always verify the applicable standards for your specific project. We do not take responsibility for ensuring compliance with regulations.
Where Handrail Systems Are Used
Handrail systems play an essential role in improving safety and accessibility in many environments:
- Industrial Sites: Protecting workers around machinery, platforms and loading docks.
- Accessibility Installations: Supporting mobility in hospitals, care homes and public walkways.
- Public Infrastructure: Ensuring safe access to stairs, ramps and transport areas.
In locations where controlled access is required, handrails are often combined with self-closing safety gates to secure ladder openings and elevated platforms.
Benefits of Our Handrail Kits
Fast Installation
Pre-assembled posts reduce installation time significantly. Simply insert the tubes and secure the base plates.
Designed for UK Safety Standards
Our handrail systems are designed around common UK building guidelines and the load requirements defined in BS 6180:2011.
Modular and Expandable
The modular design allows you to expand or adjust your railing layout at any time by adding additional posts and tubes.
Durable and Weather-Resistant
Manufactured from galvanised steel and heavy-duty key clamp fittings, these railings are suitable for both indoor and outdoor environments.
Frequently Asked Questions about handrail kits
What height should handrails be installed at?
UK regulations generally recommend a handrail height of around 1100 mm for commercial and public environments. Our handrail kits are designed with this common standard in mind, making them suitable for many industrial and public safety applications.
Can handrails be installed on different surfaces?
Yes. Handrail posts can be installed on concrete, steel, wood or composite surfaces using suitable fixings. Always ensure the substrate is strong enough for secure anchoring.
Do I need welding to install the handrail system?
No welding is required. Our handrail kits use key clamp fittings with integrated set screws that secure the tubes using a standard Allen key. This makes installation quick, safe and suitable for both professionals and DIY installers.
Which tube diameter should I choose for a handrail?
The most commonly used tube sizes for handrail systems are 42.4 mm and 48.3 mm. The 42.4 mm size is widely used for standard handrails, while 48.3 mm is often selected for heavier-duty industrial applications where additional strength is required.
Can the handrail system be extended later?
Yes. Because the system is modular, additional posts, tubes or fittings can easily be added later. This makes key clamp handrail systems ideal for projects that may need to expand or change over time.
Are these handrail kits DDA compliant?
Our standard handrail kits are not specifically designed as DDA compliant handrail systems. In many industrial or commercial installations this level of accessibility specification is not required.
However, we can supply fully DDA-compliant handrail systems using the components from our DDA range. These fittings are designed for accessibility projects where smooth transitions, continuous rails and compliant returns are required.
If your project requires a DDA-compliant handrail system, our team can help configure the correct components and provide a tailored quotation based on your layout and dimensions.
Start Building Your Handrail System
Browse our range of pre-assembled handrail posts and accessories to configure your ideal railing system. Combine the correct posts with custom-length tubes and create a safe and professional handrail installation with minimal installation time.